SPECIAL FIXTURES

SPECIAL FIXTURES
100%

SPECIAL FIXTURES

Special Fixtures are custom-designed workholding solutions engineered to accurately locate, support, and clamp components for machining, inspection, welding, or assembly. Developed specifically for component geometry, tolerances, machine type, and production volume, they improve accuracy, reduce cycle time, and ensure consistent quality in CNC, VMC/HMC, SPM, laser, and automated production environments.

 
 

Special Fixtures are custom-designed workholding solutions developed to locate, support, and clamp components accurately during machining, inspection, welding, or assembly. Unlike standard fixtures, special fixtures are engineered specifically for your component geometry, tolerance, machine, and production volume, ensuring higher accuracy, reduced cycle time, and consistent quality.

They are a critical part of process optimization for CNC lathes, VMC/HMC, SPMs, laser machines, and automated production lines.


Applications

Special Fixtures are widely used in:

  • CNC Turning, Milling & Grinding
  • VMC / HMC multi-operation machining
  • Special Purpose Machines (SPM)
  • Drilling, tapping & boring operations
  • Welding, brazing & laser processing
  • Inspection & gauging setups
  • Automotive, aerospace & engineering components
  • Mass production & automation lines

Key Features

  • Designed as per component drawing or sample
  • Accurate location with repeatable datum control
  • Uniform clamping with minimal distortion
  • Reduced setup and handling time
  • Improved surface finish & dimensional accuracy
  • Compatible with manual, pneumatic & hydraulic clamping
  • Hardened & precision-ground wear parts
  • Automation-ready with sensors (optional)

Types of Special Fixtures

  • Machining Fixtures (Turning / Milling / Grinding)
  • Hydraulic Fixtures
  • Pneumatic Fixtures
  • Multi-station / Multiple Clamping Fixtures
  • Indexing & Rotary Fixtures
  • Welding & Assembly Fixtures
  • Inspection & Gauging Fixtures
  • Modular & Quick-Change Fixtures

Design & Technical Capabilities

  • Accuracy: ≤ 0.01 mm (application dependent)
  • Materials: EN31, EN24, Tool Steel, Alloy Steel
  • Hardness: 55–62 HRC (wear components)
  • Clamping: OD, ID, Face or Combination
  • Mounting: Machine table / spindle / tombstone
  • Customization: 100% application-specific

Advantages

  • Higher productivity & consistent output
  • Reduced rejection and rework
  • Safer operation and better ergonomics
  • Optimized cycle time and tool life
  • Ideal for high-volume and automated manufacturing

Product Inquiry

Have questions about a specific product? Our team will help you find the right option for your needs — ensuring compatibility, quality, and value.

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